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Friction stir welding (FSW) process, a solid state joining technique known for long due to its clean and economic efficiency that has wide range of applications in marine, aerospace and automobile industries. However, the literature suggests that there still exist issues in attaining the weld quality and performance. The present paper addresses the one such issue through optimizing the process.
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The joining of Ti to stainless steel would allow cost-effective and light weight designs for many applications. For friction stir spot welding of Ti to steel with lap configuration, dwell time is an important process parameter. The higher dwell time promotes higher heat generation, which helps material movement and mixing for joint creation. However, higher dwell time also leads to higher peak.
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Friction stir welding (FSW) is a solid-state welding process invented at The Welding Institute in the UK and introduced by Thomas et al. in 1991. 1 FSW has notable benefits over traditional welding methods such as metal inert gas, tungsten inert gas, and resistance welding. These benefits include lower residual stress within the joint, low workpiece distortion, no process consumables.